Large-diameter rollers not only increase the nip angle, boosting capacity and reducing fine powder generation, but also expand the effective contact surface, extend the wire drawing/profiling cycle, shorten downtime, and lower maintenance costs.
We have established an exclusive roller parameter database specifically for various feedstock types. For corn, soybeans, wheat, and other categories, we precisely configure tooth count, lead angle, and speed ratio to fully unleash roller performance, thus achieving the best crushing efficiency and particle size distribution.
Adopting a unique split design of roller shaft ends and roller bodies, only the roller body parts need to be disassembled during replacement. This ingeniously preserves the original state of shaft ends and transmission components, ensuring the stable operation of the equipment’s core transmission structure, and greatly simplifying the roller replacement process while reducing maintenance costs and difficulty.
The product adopts a modular design for easy maintenance and flexible arrangement. It features multi-layer stacking capability, with flexible combinatorial layouts to precisely meet customers’ diverse particle size requirements, whether for coarse crushing or fine crushing.
Equipped with an online roller gap adjustment module, customers can easily obtain different particle size requirements. The interface also has a gap setting memory function for different formulas, allowing users to start with one click according to their formula needs.
Mufeng Layer Feed Crusher is an innovative product independently developed by Mufeng. It is mainly designed for crushing corn, soybean, rapeseed, wheat, barley and other feedstock, adopting a revolutionary innovative design philosophy that breaks through the traditional roller-type crushing equipment design paradigm in the industry, achieving a seamless integration of crushing capacity, energy efficiency, and ease of maintenance.
Featuring a special modular design and flexible combinatorial layout configuration, it boasts high output, low energy consumption, high percentage of desired finished particle sizes, and stable, reliable operation. Its comprehensive performance leads the industry.
Currently, this crusher has been successfully deployed in multiple layer feed manufacturers. Its maximum corn processing capacity can exceed 40 tph, and the undersize ratio on 12-mesh screen can be as low as less than 8%!
| Model | TPSG36x120 | TPSG36x150 | TPSG36x180 |
| Feeder Power (kW) | 2.2 | 2.2 | 3 |
| Roller Specification (Diameter × Length, mm) | 360 × 1200 | 360 × 1500 | 360 × 1800 |
| Motor Configuration Power (kW) | 30 / 37 | 37 / 45 | 45 / 55 |
| Number of Rollers (pcs) | 2 | 2 | 2 |
| Processing Capacity (tph) | 20 | 30 | 40 |
| 12-Mesh Screen Undersize Ratio (%) | 8 | 8 | 8 |
| Roller Replacement Time (min) | 15 | 15 | 15 |
