Molasses chinhu chinodhura chekudya chinoshandiswa kwete chete sesimba sosi asi zvakare chinopa zvakanakira senge kukurumidza kugaya uye kunyudza, kunatsiridza kunaka, kuderedzwa guruva, uye kukwidziridzwa pellet mhando. Parizvino, zvigayo zvemumba zvava kutanga kushandisa zvakanyanya molasses. Nekudaro, pane zvechokwadi nyaya dzakawanda nekuwedzera uye kushandiswa kwemamolasses. Inotevera ipfupiso yeruzivo rwemamolasses ekuwedzera maitiro anoenderana nekushandiswa kunoshanda.
Molasses imvura ine viscous ine fluidity yakanaka pakudziya kwekamuri. Kuchengetera kunze kunenge -20°C hakukanganise kushandiswa kwakajairwa, saka matangi ekuchengetera akajairwa anogona kushandiswa kumolasses. Zvisinei, sezvo molasi iine mvura yakawanda, shuga, nezvimwe zvinhu, inoparadza matangi okuchengetera. Simbi isina tsvina inokodzera matangi ekuchengetera mamolasi, uye macoil emvura inopisa anogona kutariswa pazasi petangi rekuchengetera kubata mamiriro akasarudzika.
Sechigadzirwa cheindasitiri, molasses ine tsvina yakawanda uye inonetsa kusefa nekuda kwekunakigwa kwayo. Mukushandiswa kwekushandisa, sefa inofanira kuiswa mupombi. Iyo sefa nzvimbo inofanirwa kuve yakakura zvakakwana kuti ive nechokwadi chekuyerera zvinodiwa, uye iyo sefa sikirini inovharika zviri nyore uye inofanirwa kucheneswa nekukasira. Mapombi egiya anowanzo shandiswa pakufambisa molasses, asi hupenyu hwepombi ipfupi, uye chisimbiso chepombi nemagiya zvinopfekwa zviri nyore. Gare gare, pakutakura huwandu hukuru, pombi yepneumatic diaphragm yakashandiswa, iyo yakavandudza zvikuru kugadzikana kwekutakura.
Parizvino, pane nzira shanu dzekuwedzera mamolasses mukushandiswa: musanganiswa wekuwedzera, conditioner yekuwedzera, molasses musanganiswa wekuwedzera, BOA compressor yekuwedzera, uye mushure-yespraying mudziyo wekuwedzera. Iyi inotevera nhanganyaya kune idzi nzira dzekuwedzera.
Musanganiswa wekuwedzera ndiyo yekutanga nzira yakashandiswa, zvichireva kune yakajairika mafuta ekuwedzera maitiro. Iyi nzira iri nyore uye haidi kugadziridzwa kwakawanda kana kuisa mari mumidziyo yekutanga kuti uwane kuwedzera molasses, uye inogona kuve yakakodzera kune zvese zvigadzirwa. Nekudaro, nekuda kwekunonoka kumhanyisa kwemusanganisi, iyi nzira inokodzera chete kune zvidiki zvekuwedzera zvisingapfuure 3%, uye kusanganiswa kwakafanana kwakashata, zvakasara zvemidziyo zvakakura, musanganisi anoda kucheneswa nguva nenguva, uye hupenyu hwebasa reiyo scraper conveyor uye elevator yakaderedzwa zvakanyanya.
Conditioner yekuwedzera yakakodzera kune zvigadzirwa zvepellet. Molasses inowedzerwa kune iyo inogadziriswa pamwe chete nemhepo, uye kuburikidza ne-high-speed mixing ye-conditioner, molasses uye zvinhu zvakasanganiswa zvakakwana, uye kuwedzera kwekuita kwakanaka. Zvinoenderana neruzivo rwemupi wemidziyo, yekuwedzera conditioner inogona kuwana 10% yekuwedzera, uye kuyedza chaiko kunoratidza kuti 5% yekuwedzera haina dambudziko. Muchirongwa chedu chekugadzira chikafu chenguruve, iyo molasses yekuwedzera ratio inotenderedza 2%; kudarika reshiyo iyi kuchakanganisa kugadzikana kwema pellets. Ehe, huwandu hwemamolasses hwakawedzerwa hunoenderana nekuumbwa kweformula, kunyorova kwezvinhu, nguva yekumisikidza, uye kushivirira kweguyo repellet kune unyoro. Kuwedzera molasses mu conditioner zvakare kuchawedzera zvakasara zvezvinhu, asi zvakasara zvishoma pane izvo zvemusanganiswa wekuwedzera.
Musanganisi wemolasses inyanzvi yekuwedzera molasses, inova musanganisi anoenderera. Nheyo yayo yekushanda yakafanana neye conditioner. Inoshandisa kumhanya kwakanyanya kugutsa kuwedzera uye kusanganiswa kwemamolasses uku ichideredza zvakasara. Mukuita kwekugadzira, musanganisi wemolasses unoshandiswa mushure meyakajairwa batching musanganisi kuti uwedzere nekusanganisa mamolasses, izvo zvinoderedza zvipingamupinyi zvekuwedzera molasses mune yakajairwa musanganiswa uye inogona kuwedzera chiyero chekuwedzera. Tichifunga, musanganisi wemolasses anogona kuwedzera kusvika gumi muzana kana kutopfuura. Mukugadzirwa kweruminant feed, reshiyo yekuwedzera inowanzodzorwa kunosvika 4% yekugadzirwa kwakagadzikana. Kana chiyero chakanyanya kukwirira, kusanganiswa kwemamolasses uye zvinhu zvichaderedzwa, uye zvakasara mumutsara unotevera wekugadzira uchawedzera.
Paunenge uchishandisa akasiyana molasses musanganiswa, zvakaonekwa kuti akasiyana blade marongero anokanganisa kuwedzera molasses. Kana musanganisi akashandisa nzvimbo yakakura yemashizha, yakafanana nemashizha emusanganisi, musanganisi mutoro wakakwirira, asi kusanganiswa kwakafanana kwakanaka, musanganisi wasara wakawanda, uye muyero wekuwedzera wemolasses unogona kuva wakakwirira. Pachikamu chekudya chakafanana, zvakasara muhutano hunotevera zvishoma. Paunenge uchishandisa nzvimbo diki yemashizha, yakafanana ne-conditioner blades, musanganisi mutoro wakaderera, kubudirira kwekugadzira kwakakwirira, musanganisi wakasara zvishoma, asi muyero wekuwedzera wemolasses uchave wakaderera. Pachikamu chekudya chakafanana, zvakasara mune inotevera nzira yakawanda.
Iyo BOA compressor chigadzirwa chekugadzirisa zvinhu chinogadzirwa nekambani yeDutch PTN. Iyo midziyo inoumbwa nechikamu chekugadzirisa uye chikamu chekumanikidza. Mushure mekupfuura nepakati pechikamu chekugadzirisa, zvinhu zvinopinda muchikamu chekumanikidza, icho chinoumbwa nekumanikidza roller uye annular gap chimiro. Nyaya yacho inosvinwa ne-pressure roller, inopfuura nepainogadziriswa annular gap, uye inopinda muguyo re pellet. Iyi nzira zvakare ndeyepamusoro-tembiricha uye yakakwirira-kumanikidza maitiro. Muchiitiko ichi, marasi anowedzerwa muchikamu chekugadzirisa, uye mushure mechikamu chekugadzirisa, marasi uye zvinhu zvakasanganiswa zvakakwana, izvo zvisingangogadziri kugadzikana kwekuwedzera kwemasikisi asiwo inovandudza zvikuru kugadzikana kwepellets. Iyi nzira inoshandiswa mukugadzira ruminant feed pellets.
Post-spraying yekuwedzera tekinoroji yakashandiswa zvakanyanya mukuwedzera kwemafuta nemhedzisiro inoshamisa, uye kuedza kwakawanda kwakaitwa mumalasses mushure mekupfapfaidza mumakore achangopfuura. Mukugadzirwa kwemapellets, post-spraying equipment inowedzerwa kuseri kwekubuda kwebhini rakapedzwa chigadzirwa. Muchina wepashure wekupfapfaidza une pombi yekuwedzera molasses uye inoenderera mberi ribhoni musanganisi. Mapellets anopfapfaidzwa nemamolasses kuburikidza nemusanganisi, uye mushure mekuita kusanganisa, vanopinda muyero yebhegi uye vanoiswa muzvigadzirwa zvakapedzwa. Iyi nzira yakakodzera kune zvidiki zvekuwedzera, izvo zvinogona kuderedza kukanganiswa kwemolasses yekuwedzera pakubudirira uye kusara kweiyo yose mutsara wekugadzira. Nekudaro, ine zvakakwirira zvinodikanwa zvemolasses uye zvakare ine zvakakwirira zvinodiwa pakugadzikana kweiyo yese yekuwedzera system.
Iyo molasses yekuwedzera maitiro ndeyekuwedzera mvura uye kusanganisa maitiro, asi nekuda kweiyo yakakosha zvinhu zvemolasses, inoita kunge iine zvimwe zvinhu. Kuburikidza nemakore ekushandiswa, ndinotenda kuti hunhu hwemamolasses hausi mukuti molasses inoratidzika uye inonetsa kupfapfaidza nekusanganisa zvakafanana, asi muchokwadi chekuti molasses inoratidzika uye inotorwa zvishoma nezvishoma nezvinhu. Naizvozvo, musanganisi wemolasses anowedzera nguva yekusanganisa, uye BOA compressor inoshandisa extrusion. Nzira idzi hadziwedzere kufanana kwemolasses spraying; muchokwadi, ivo vanowedzera mukana wekubatanidza wemolasses uye zvinhu kuburikidza nedzimwe nzira, vanokurudzira kunyudzwa kwemamolasses, uye zvakanyanya kunatsiridza kunaka kwekuwedzera kwemamolasses. Naizvozvo, kana uchifunga kuvandudza iyo molasses yekuwedzera maitiro, kuedza kwakawanda kunogona kuitwa kubva pachikamu chekunyura kwemolasses.
Chekupedzisira, ndinovimba kuti vatengesi vemolasses vanogona kuvandudza mhando yemolasses, uye vatengesi vemidziyo vanogona kugadzira mamwe maitiro ekuwedzera mamolasses, kuitira kuti mabhizinesi ezvekudya ashandise marasi zviri nyore, kuvandudza kugadzirwa kwemagetsi, uye kuderedza kushandiswa kwesimba.
