Molasses ndi chakudya chotsika mtengo chomwe sichimangogwira ntchito ngati gwero lamphamvu komanso chimapereka maubwino monga kugaya mwachangu ndi kuyamwa, kumveka bwino, kuchepa kwa fumbi, komanso kukhathamiritsa kwa ma pellets. Pakadali pano, mphero zapakhomo zayamba kugwiritsa ntchito kwambiri molasses. Komabe, palinso zovuta zambiri pakuwonjezera ndi kugwiritsa ntchito molasses. M'munsimu ndi chidule cha zokumana nazo za njira zowonjezera ma molasses potengera momwe mungagwiritsire ntchito.
Molasses ndi madzi owoneka bwino okhala ndi madzi abwino kutentha kutentha. Kusungirako panja pa -20 ° C sikumakhudza kugwiritsidwa ntchito kwanthawi zonse, kotero matanki osungirako wamba amatha kugwiritsidwa ntchito ngati molasses. Komabe, popeza molasi uli ndi madzi ambiri, shuga, ndi zinthu zina zakuthupi, zimawononga matanki osungira. Zida zachitsulo zosapanga dzimbiri ndizoyenera kusungiramo matanki a molasi, ndipo zozungulira zamadzi otentha zitha kuganiziridwa pansi pa tanki yosungiramo kuti zitheke kuthana ndi zochitika zapadera.
Monga mankhwala opangira mafakitale, ma molasi amakhala ndi zonyansa zambiri ndipo ndizovuta kusefa chifukwa cha kukhuthala kwake. Pogwiritsa ntchito, fyuluta iyenera kuikidwa mu payipi. Malo osefera akuyenera kukhala akulu mokwanira kuti atsimikizire kufunikira koyenda, ndipo sefa yotchinga imatsekeka mosavuta ndipo iyenera kutsukidwa mwachangu. Pampu zamagiya nthawi zambiri amagwiritsidwa ntchito ponyamula ma molasi, koma moyo wa pampu wapampu ndi waufupi kwambiri, ndipo chosindikizira chamutu ndi magiya amavalidwa mosavuta. Pambuyo pake, ponyamula zinthu zambiri, mapampu a pneumatic diaphragm anagwiritsidwa ntchito, zomwe zinathandiza kwambiri kuti mayendedwe azikhala okhazikika.
Pakadali pano, pali njira zisanu zowonjezerera ma molasi omwe akugwiritsidwa ntchito: kuphatikiza chosakaniza, chowonjezera chowongolera, chophatikizira cha molasses, kuwonjezera kwa BOA kompresa, ndi kuwonjezera zida zopopera. Zotsatirazi ndikuyambitsa njira zowonjezera izi.
Kuphatikizira kosakaniza ndiye njira yoyambilira yogwiritsidwa ntchito, kutanthauza njira wamba yowonjezera mafuta. Njirayi ndiyosavuta ndipo sifunikira kusinthidwa kapena kuyika ndalama pazida zoyambirira kuti mukwaniritse kuwonjezera kwa molasses, ndipo itha kukhala yoyenera pazogulitsa zonse. Komabe, chifukwa cha kuthamanga kwapang'onopang'ono kwa chosakanizira, njirayi ndi yoyenera pazowonjezera zazing'ono zosapitirira 3%, ndipo kusakanikirana kosakanikirana kumakhala kosauka, zotsalira za zida ndi zazikulu, chosakaniza chimafuna kuyeretsedwa kawirikawiri, ndipo moyo wautumiki wa scraper conveyor ndi elevator umachepetsedwa kwambiri.
Kuphatikiza kwa Conditioner ndikoyenera pazinthu za pellet. Molasses amawonjezeredwa ku chokongoletsera pamodzi ndi nthunzi, ndipo kupyolera mu kusakaniza kothamanga kwa mpweya, molasses ndi zipangizo zimasakanizidwa bwino, ndipo zotsatira zowonjezera zimakhala zabwino. Malinga ndi zomwe zidachitikira ogulitsa zida, kuwonjezera kwa conditioner kumatha kukwaniritsa 10% kuwonjezera, ndipo kuyesa kwenikweni kukuwonetsa kuti kuwonjezera 5% si vuto. Mu njira yathu yopangira chakudya cha nkhumba, chiŵerengero chowonjezera cha molasses chili pafupi ndi 2%; kupitirira chiŵerengero ichi kudzakhudza kukhazikika kwa pellets. Zowonadi, kuchuluka kwa ma molasi omwe adawonjezedwa kumakhudzana ndi kapangidwe kake, chinyezi chambiri, nthawi yokhazikika, komanso kulolerana kwa mphero ndi chinyezi. Kuwonjezera ma molasses mu conditioner kudzawonjezeranso zotsalira za zipangizo, koma zotsalirazo ndizochepa kwambiri kuposa zowonjezera zowonjezera.
Chosakaniza cha molasses ndi chida chaukadaulo chowonjezera molasi, chomwe chimakhala chosakanizira mosalekeza. Mfundo yake yogwirira ntchito ndi yofanana ndi ya conditioner. Imagwiritsa ntchito liwiro lalikulu kuti ikwaniritse kuwonjezera ndi kusakaniza kwa molasses ndikuchepetsa zotsalira. Popanga, chosakaniza cha molasses chimagwiritsidwa ntchito pambuyo pa chosakaniza chamba cha batching kuti chiwonjezere ndi kusakaniza molasses, zomwe zimachepetsa zovuta zowonjezera ma molasi mu chosakanizira chokhazikika ndipo zimatha kuwonjezera chiŵerengero chowonjezera. Mwachidziwitso, chosakanizira cha molasses chimatha kuwonjezera mpaka 10% kapena kupitilira apo. Popanga chakudya chodyera, chiŵerengero chowonjezera chimayendetsedwa pafupifupi 4% kuti chipangidwe chokhazikika. Ngati chiŵerengerocho chiri chokwera kwambiri, kusakanikirana kwa ma molasses ndi zipangizo kumachepetsedwa, ndipo zotsalira mu mzere wotsatira wopangira zidzawonjezeka.
Mukamagwiritsa ntchito zosakaniza zosiyanasiyana za molasses, zidapezeka kuti makonda osiyanasiyana amakhudzanso kuwonjezera kwa molasses. Pamene chosakaniza chimagwiritsa ntchito malo okulirapo a masamba, ofanana ndi masamba osakaniza, chosakaniza chosakaniza chimakhala chokwera, koma kusakaniza kufanana ndikwabwino, zotsalira zosakaniza zimakhala zambiri, ndipo chiŵerengero chowonjezera cha molasses chikhoza kukhala chapamwamba. Pa mlingo womwewo wa chakudya, zotsalira mu ndondomeko yotsatira ndizochepa. Mukamagwiritsa ntchito malo ang'onoang'ono a masamba, ofanana ndi masamba a conditioner, chosakaniza chosakaniza ndi chochepa, kupanga bwino kumakhala kwakukulu, zotsalira zosakaniza ndizochepa, koma chiŵerengero chowonjezera cha molasses chidzakhala chochepa. Pa mlingo womwewo wa chakudya, zotsalira mu ndondomeko yotsatira ndizowonjezereka.
BOA Compressor ndi zida zopangira zinthu zopangidwa ndi kampani yaku Dutch PTN. Zipangizozi zimapangidwa ndi gawo lokhazikika komanso gawo lopondereza. Pambuyo podutsa gawo lokhazikitsira, zinthuzo zimalowa mu gawo loponderezedwa, lomwe limapangidwa ndi chopondera chopondera komanso mawonekedwe a annular gap. Zinthuzo zimakanikizidwa ndi chodzigudubuza, zimadutsa kusiyana kwa annular, kenako ndikulowa mu mphero ya pellet. Njirayi imakhalanso yotentha kwambiri komanso yothamanga kwambiri. Pochita izi, mugawo lokonzekera, molasi umawonjezeredwa, ndipo pambuyo pa gawo la psinjika, molasi ndi zida zimasakanikirana bwino, zomwe sizimangowonjezera kukhazikika kwa ma molasses komanso zimathandizira kwambiri kukhazikika kwa pellets. Njirayi imagwiritsidwa ntchito popanga ma pellets odyetsa chakudya.
Ukadaulo wowonjezera wa kupopera mbewu mankhwalawa wakhala ukugwiritsidwa ntchito kwambiri pophatikiza mafuta ndi zotulukapo zochititsa chidwi, ndipo zoyeserera zambiri zakhala zikugwiritsidwa ntchito popopera kwa molasses m'zaka zaposachedwa. Popanga ma pellets, zida zopopera mbewu zimawonjezeredwa kuseri kwa nkhokwe yomalizidwa. Chida chopopera mankhwala chimakhala ndi payipi yowonjezerera molasi ndi chosakanizira cha riboni mosalekeza. Ma pellets amawathiridwa ndi molasses kudzera mu chosakanizira, ndipo pambuyo pa kusakaniza, amalowa mu sikelo ya thumba ndikulongedza muzomaliza. Njirayi ndi yoyenera kuwonjezeredwa kwazing'ono, zomwe zingachepetse zotsatira za kuwonjezera kwa molasses pakuchita bwino ndi zotsalira za mzere wonse wopanga. Komabe, ili ndi zofunikira zazikulu za molasses komanso ili ndi zofunika kwambiri kuti pakhale bata la dongosolo lonse lowonjezera.
Njira yowonjezeretsa ma molasses kwenikweni ndi njira yowonjezera madzi ndi kusakaniza, koma chifukwa cha zinthu zapadera za molasses, zikuwoneka kuti zili ndi zina. Kwa zaka zambiri zogwiritsidwa ntchito, ndimakhulupirira kuti ma molasses samakhala chifukwa chakuti molasi ndi wowoneka bwino komanso wovuta kupopera ndi kusakaniza mofanana, koma chifukwa chakuti molasi ndi viscous ndipo zimatengedwa pang'onopang'ono ndi zipangizo. Choncho, chosakaniza cha molasses chimawonjezera nthawi yosakaniza, ndipo BOA compressor imagwiritsa ntchito extrusion. Njirazi sizimawonjezera kufanana kwa kupopera kwa molasses; m'malo mwake, amawonjezera mwayi wophatikizika wa ma molasi ndi zida kudzera m'njira zina, amalimbikitsa kuyamwa kwa molasi, komanso amawongolera kwambiri kuchuluka kwa ma molasi. Chifukwa chake, poganizira kukonza njira yowonjezeretsa ma molasses, zoyeserera zambiri zitha kupangidwa kuchokera ku gawo la kuyamwa kwa molasses.
Pomaliza, ndikuyembekeza kuti ogulitsa ma molasses atha kuwongolera mtundu wa molasses, ndipo ogulitsa zida atha kupanga njira zowonjezela zamolasi, kuti mabizinesi ang'onoang'ono azigwiritsa ntchito molala bwino, kuwongolera kupanga bwino, komanso kuchepetsa kugwiritsa ntchito mphamvu.
